PRODUCTS FOR SWEET SUCCESSES
IN SUGAR INDUSTRY
1. Milling System Improvements :-
AC-VFD drives with planetary gearbox system, top cap modification, Donnelly chute. streamlining of cane preparation system at various factories.
Installation - More than 25 projects.
2. Pressure Feeders :-
Force feeding devices for the mills designed and modified to suit typical Indian conditions to give a good feed ability, thereby increasing capacity
and efficiency of existing cane crushing units. Design adopted from Australia.
2 types of feeders:
- Grooved roller pressure feeders (GRPF) - Toothed roller pressure feeders (TRPF) Installed units : 65.
3. Cane - Fibrizor :-
Heavy duty swing hammer fibrizor designed to furnish 85-90% PI. The design was pioneered by JPMA
Installed units : 44
4. Semi Kestners :-
Long tube rising film (LTRF) evaporators matched with proper system engineering to reduce steam consumption by the evaporator station.
In house development.
Installed units : More than 40
5. Vacuum Pans : (with or without Mechanical Circulators) :-
Rapid boiling high exhaustion and low graining volume vacuum pans for improved capacity and efficiency. In house development.
Installed units : More than 45
6. Continuous Vertical Crystallizers :-
Continuous Vertical Crystallizers - Designed for optimized treatment of low grade massecuites to achieve maximum exhaustion.
Installed units : More than 60
7. Continuous Sulphur Burners :-
To provide a continous and steady concentration of Sulphur Dioxide gas to the process; thereby ensuring improved juice clarification.
In house development.
Installed units : More than 15
8. Rain Tray Condensers :-
Counter-current, direct contact barometric condenser, requires less pumping head, less water consumption, lower approach temperature difference,
substantial reduction in power demant at the condensing station. In house development.
Installed units :More than 110
9. Water jet air extractors for condensers :-
Improved design to remove air and non-condensable gases from condensers. System and equipment are simple and effective, without moving parts,
needing no maintenance. An energy saving unit developed in house R & D
Installed units : More than 150
10. Continuous Juice Sulphiters :-
Designed to give better clarification of cane juice by incorporating any of the pre-liming, pre-sulphitation and simultaneous liming and sulphitation
process as necessary, facilitating the sulphitation process with ease and precision.
Installed units : 22
11. Electronic juice weighing scale :-
Automatic electronic batching system for weighment of cane juice. Designed on the concept of Load cells the weighing scale is more accurate,
reliable and efficient. Calibration is easy and needs very little maintenance.
Installed units :2
12. Direct Contact Juice Heaters :-
Direct Contact type juice heater for better steam economy, best approach temperature and no maintenance.
Installations : 5 units
13. Clarifier Juice Coil Modifications :-
Modification in clarifier juice withdrawal coils to enhance juice clarification and increase in capacity.
Installations : 4 units
14. Mechanical Circulator For Batch Pans :-
Mechanical circulator in batch pans gives better exhaustion and capacity. Maintain uniform pan boiling and crystal formations.
Installations : 24 units
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| Mechanical Circulator for Batch Pan |
